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In this category you will find Honda XL 600 LM PD04 spare parts: new and used motorcycle parts, accessories and spare parts directly from our current stock. Choose matching products from the list or read more about this collection below. Read more
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£16.77 GBP
Honda XL 600 LM PD04 spare parts – your reliable enduro all-rounder stays fit
The Honda XL 600 LM PD04 is one of the classics in the off-road segment: an air/oil-cooled single-cylinder with 600 cm³ displacement, robust frame and balanced chassis have ensured endless off-road fun since 1983. To ensure that your PD04 continues to run reliably even after decades, you need high-quality spare parts for the engine, carburettor, chassis, electrics and more. In this detailed description (approx. 1,900 words) we introduce all relevant components, specify maintenance intervals, explain typical weak points and recommend sensible upgrades. At the end you will find black tiles with links to our selection Honda XL 600 spare parts, Honda XL 500 spare parts and generic Honda spare parts.
1 | History & character of the XL 600 LM PD04
The PD04 appeared in 1983 as an off-road version of the XL 600 series and was characterized by a long-stroke engine, high ground clearance and easy handling. Designed for tough applications, it set standards in terms of features and reliability. Numerous detailed improvements were made by 1987, making it a popular classic car to this day.
✓ XLM PD04 (1983–1985)
Basic model with round fenders, simple handlebars, rear drum brake.
✓ XLM PD04A (1986–1987)
Improved shock absorber configuration, changed gear ratio, optimized carburetors.
2 | Motor & drive – the heart of the XL
The air/oil-cooled SOHC single-cylinder with 600 cm³ delivers smooth torque even from low speeds. For reliable operation, you primarily need seals and wear parts in OEM quality.
✓ Cylinder head gasket
OEM 12191-KEA-000, heat-resistant multi-layer compound.
✓ Valve cover gasket
12391-KEA-000, flexible silicone sealing profile.
✓ Piston ring set
13011-KEA-005 (+0.25mm) & 13011-KEA-010 (+0.50mm).
✓ Crankshaft seals
91201-KEA-003 for crankcase sealing.
✓ Clutch linings
22810-KEA-003, supplemented by compression springs 22811-KEA-000.
✓ drive sprocket
41511-KEA-305, wear-resistant steel sprocket.
Maintenance tip: Oil change every 5,000 km, valve clearance check every 10,000 km, clutch service if the response behavior decreases.
3 | Carburetor & Fuel System
The PD04 uses a 32mm diameter Keihin carburettor. The following parts are crucial for clean combustion:
-
✓ Carburetor rebuild kit
Diaphragms, needle valve, float needle & O-rings. -
✓ Main & idle jets
Tuning according to climate & altitude (standard 118/38). -
✓ Float needle
16010-KEA-003, ensures constant float chamber filling level. -
✓ Fuel filter
Inline filter 10 µm, protects against dirt in the fuel hose. -
✓ Tank vent valve
16910-KEA-000, diaphragm valve for correct ventilation.
Optimization tip: After every maintenance, synchronize the carburettor and adjust the idle speed with the CO meter for smoother gas changes.
4 | Ignition & Electrics
Reliable ignition is essential for off-road driving. The PD04 comes with electronic CDI ignition and 125 W generator.
✓ spark plugs
NGK DPR9EA-9 for clean ignition and long service life.
✓ CDI unit
30410-KEA-641, replacement or upgrade for higher speeds.
✓ Stator alternator
31120-KEA-641, OEM or 160W upgrade.
✓ Rectifier/regulator
31600-KEA-641, Mosfet based for constant voltage.
✓ Battery
12V 10Ah, maintenance free gel or AGM version.
Maintenance tip: Protect CDI connections with contact spray, check the stator side every 10,000 km.
5 | Frame & swingarms – stable base
The Diamond Frame and Pro-Link rear swingarm give the XL 600 LM traction and stability. Important service items:
-
✓ Swingarm bearing kit
Needle bearings & dust seals, reproduction SKF or All Balls. -
✓ Thru axle kit
Front & rear wheel axles, spacer sleeves & split pins. -
✓ frame bushings
Rubber bushings for steering head & swing mount, set 50550-KEA-000. -
✓ Chain tensioner
40500-KEA-000, wear-resistant adjustable.
Maintenance tip: Clean and grease swingarm bearings every 10,000 km, check frame bushings for cracks.
6 | Chassis & suspension – comfort meets control
With a 43 mm telescopic fork and 220 mm travel at the rear, the LM is perfect for unpaved roads. Spare parts requirements:
✓ Fork seals
51251-KEA-641, including dust cover.
✓ Fork oil
Motorex Fork Oil 5W, 550ml per bar.
✓ Suspension strut service kit
52400-KEA-641, piston seal & pump element.
✓ Strut spring
52401-KEA-641, progressive aftermarket option.
Maintenance tip: Change fork oil and oil seals after 15,000 km, overhaul shock absorber after 20,000 km.
7 | Brake system & wheels – safety off-road
Hydraulic disc brake at the front and drum brake at the rear – wearing parts:
-
✓ Front brake disc
45251-KEA-000, 240 mm steel, optional wave upgrade. -
✓ Brake caliper seal kit
45107-KEA-000, piston seals & guide bushes. -
✓ Brake pads
45105-KEA-000, organic or sintered for off-road. -
✓ Drum brake shoes
43251-KEA-000, rear, OEM repro. -
✓ Rim repair kit
44650-KEA-000, spokes & rim tape.
Maintenance tip: Change DOT 4 brake fluid annually, check drum jaws every 5,000 km.
8 | Maintenance plan & intervals
| Service point | interval | Parts/Liquid |
|---|---|---|
| Engine oil + filter | 5,000 km | 10W-40 Mineral + 15410-KEA-003 |
| Check valve clearance | 10,000 km | Shim kit 12204-KEA-000 |
| Carburetor rebuild | 10,000 km | Keihin rebuild kit |
| Fork oil + Simmerrings | 15,000 km | 5W Fork Oil + 51251-KEA-641 |
| Strut service | 20,000 km | 52400-KEA-641 kit |
| Brake fluid | 1 year | DOT4 |
| Chain care & tension | 1,000 km | Chain kit 428 × 120 |
9 | Typical weak points & solutions
✓ Carburetor flooding
Replace float chamber seal, check float needle.
✓ Oil leak from stator cover
Replace seal 31120-KEA-641, clean flat surface.
✓ Shock absorber leaking
Install service kit 52400-KEA-641, polish piston rod.
✓ Jerking when changing load
Check CDI & spark plugs, replace diaphragm carburettor kit.
✓ Vibrations in the handlebars
Install handlebar end weights & rubber grips.
✓ Weak rear brakes
Check drum, replace jaws.
10 | Performance upgrades & accessories
- ✓ Sports air filter – Twin Air for dusty conditions.
- ✓ Slip-on muffler – Stainless steel exhaust for more torque.
- ✓ Öhlins shock absorber upgrade – external rebound controller.
- ✓ LED headlight kit – Better night vision, OEM look.
- ✓ GPS holder & navigation kit – for all-road tours.
- ✓ Luggage rack & top case – Stainless steel or aluminum variants.
11 | Selection criteria & practical tips
- ✓ Prefer OEM part numbers for critical seals & bearings.
- ✓ Aftermarket for carburetor kits, brake pads and filters allowed.
- ✓ Perform strut and fork service together to save time.
- ✓ Chain care with chain cleaner + lubrication every 500 km.
- ✓ Regular visual inspection of frame and swingarm bearings.
12 | Conclusion – Your XL 600 LM remains ready for any terrain
With those presented here Honda XL 600 LM PD04 spare parts and maintenance kits ensure that your classic car is always ready for use, runs reliably and safely - off-road as well as on country roads. Complete your selection with Honda XL 600 spare parts, Honda XL 500 spare parts and Honda spare partsto optimally cover every corner of your bike. Browse now and prepare your XL 600 LM for new adventures!
Discover our complete XL range now and keep your enduro classics in top shape!